Aerospace and Defense Additive Manufacturing Industry Report 2026: Key Trends, Drivers & Forecast Analysis
The Business Research Company
The Business Research Company’s Aerospace and Defense Additive Manufacturing Global Market Report 2026 - Market Size, Trends, And Global Forecast 2026-2035
LONDON, GREATER LONDON, UNITED KINGDOM, January 16, 2026 /EINPresswire.com/ -- The aerospace and defense sectors are witnessing a significant transformation with the increasing adoption of additive manufacturing technologies. This innovative approach to production is reshaping how parts and components are designed, fabricated, and repaired, offering new possibilities for enhanced performance and efficiency. Let's explore the current market status, growth drivers, leading regions, and future trends shaping this evolving industry.
Steady Growth in Aerospace and Defense Additive Manufacturing Market Size
The aerospace and defense additive manufacturing market has experienced rapid expansion in recent years. From a market size of $5.19 billion in 2025, it is projected to reach $6.12 billion in 2026, reflecting a strong compound annual growth rate (CAGR) of 17.8%. This growth during the historical period has been driven by early adoption of additive manufacturing for rapid prototyping in aerospace and defense projects, the increasing need for complex designs in radio frequency and propulsion hardware, and the integration of powder bed fusion and material extrusion techniques in defense production processes. Additionally, demand has risen for lightweight, high-performance engine parts and innovative additive methods for repairing and replacing mission-critical military components.
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Future Market Outlook for Aerospace and Defense Additive Manufacturing
Looking ahead, the market is poised for even more rapid growth, expected to expand to $11.48 billion by 2030 with a CAGR of 17.1%. This forecasted surge is supported by the increasing use of directed energy deposition and binder jetting techniques for manufacturing large defense components. The aerospace and defense industry is also embracing additive manufacturing to strengthen supply chain resilience, enhance the creation of advanced heat exchangers and casting patterns, and meet the growing demand for certified 3D-printed propulsion and engine parts that boost platform performance. Continuous advancements in multi-material and high-temperature additive processes are further enabling next-generation defense applications. Key trends anticipated include extensive use of multi-material printing for critical aerospace parts, wider adoption of additive manufacturing for rapid prototyping, growth in repair and refurbishment of defense components, and expansion of certified additive manufacturing methods that comply with aerospace regulations.
Understanding Aerospace and Defense Additive Manufacturing
Additive manufacturing in aerospace and defense involves using 3D printing technologies to produce parts and components tailored for these sectors. This process facilitates the creation of intricate geometries, enhances part performance, supports repair and replacement of damaged components, fosters innovation, and allows for rapid prototyping essential to research and development efforts.
View the full aerospace and defense additive manufacturing market report:
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Primary Factors Boosting Demand in Aerospace and Defense Additive Manufacturing
One of the main drivers fueling the expansion of the aerospace and defense additive manufacturing market is the rise in air passenger traffic. This metric refers to the total number of individuals traveling by air over a specific period, typically measured by the number of passengers boarding commercial flights. The application of additive manufacturing in aerospace helps improve aircraft efficiency, promotes innovation, enhances fuel economy, and reduces costs, all of which contribute to more reliable and sustainable air travel operations. For example, in December 2025, Luxembourg-based government agency Eurostat reported that air passenger numbers increased by 19.3% in 2023 compared to the previous year. This growing volume of air travelers is a significant factor driving demand within the aerospace and defense additive manufacturing market.
Regional Leadership in Aerospace and Defense Additive Manufacturing by 2026
In terms of regional market share, North America held the largest position in the aerospace and defense additive manufacturing market in 2025. The market analysis covers a broad set of regions, including Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, the Middle East, and Africa, providing a comprehensive perspective on global market dynamics.
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Oliver Guirdham
The Business Research Company
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